Technology from Hansa Mixer has played a key role in the success of major brands worldwide. Without our dosing systems, foam generators, mixing systems and compounding systems, many well-known products would not exist in the quality they do today, such as delicious chocolate marshmallows, comfortable aircraft seats and durable artificial lawns.
In order to realise a diverse range of product ideas, we have enhanced developed our process and adapted it to specific requirements. The result of this is a modular high-precision technology that can mix and/or foam media that can be metered precisely according to formula specifications: gases, liquids and solids. Our dynamic mixers and other systems guarantee greater efficiency and sustainability in the food and non-food industry.
Whether it’s for thermal insulation, mattresses or marshmallow mass, the foam technology sets the quality for many modern products. Foam generators from Hansa Mixer promptly ensure every desired type of foam – optimal foaming for a wide range of applications in the production of food and non-food products.
Foam generators for mechanical foams: Artificially produced substances with a cell structure and lower density. Almost all liquids are suitable for foaming.
Foam generators for unstable (or collapsing) foams: Mainly foams used in the non-food sector, which decompose immediately after application. The goal is to make the mostly chemical substances extremely light so that they can be metered precisely.
Foam generators for metastable foams: Initially, stable foams that only collapse by means of an activator such as heat or cold.
Foam generators for stable foams: Perfect for simplifying many things in life. This can include making baked goods and confectionery softer and creamier. However, it can also include soft latex mattresses and seals, which always return to their original shape after use thanks to foaming.
Food: For example, in the aeration of marshmallow products, baked goods, milk products, cheese products, toffees, soft caramel, chocolate bar fillings, etc.
Non-food: For example, in the foaming of textile coatings, impregnations, mattresses and pillows, carpets, PVC coatings, artificial grass, paper industry, construction industry, technical textiles, synthetic leather, leather, etc.
Mixing systems from Hansa Mixer mix all liquids as part of a continuous process, even with dry components. We have developed special continuous mixers and dynamic mixers that finally replace the conventional process of the batchwise mixing of solids. This not only simplifies the production of pastes and compounds and reduces space requirements, but also makes the process far more cost-efficient.
Furthermore, the products can be foamed up during the continuous mixing process if required, without the need for an additional foam generator.
The potential applications of our mixing systems, compounding systems and dosing systems are practically limitless in the food and non-food industry.
You can find some examples here.