Dosing systems, foam generators and mixing systems:
top-class technology from Germany.

THE BEST TECHNOLOGY FOR YOUR BUSINESS

Technology from Hansa Mixer has played a key role in the success of major brands worldwide. Without our dosing systems, foam generators, mixing systems and compounding systems, many well-known products would not exist in the quality they do today, such as delicious chocolate marshmallows, comfortable aircraft seats and durable artificial lawns.

In order to realise a diverse range of product ideas, we have enhanced developed our process and adapted it to specific requirements. The result of this is a modular high-precision technology that can mix and/or foam media that can be metered precisely according to formula specifications: gases, liquids and solids. Our dynamic mixers and other systems guarantee greater efficiency and sustainability in the food and non-food industry.

Foaming

Whether it’s for thermal insulation, mattresses or marshmallow mass, the foam technology sets the quality for many ...

Foaming

FOAM GENERATORS FOR FOAMING FOOD AND NON-FOOD PRODUCTS

Whether it’s for thermal insulation, mattresses or marshmallow mass, the foam technology sets the quality for many modern products. Foam generators from Hansa Mixer promptly ensure every desired type of foam – optimal foaming for a wide range of applications in the production of food and non-food products.

Foam generators for mechanical foams: Artificially produced substances with a cell structure and lower density. Almost all liquids are suitable for foaming.

Foam generators for unstable (or collapsing) foams: Mainly foams used in the non-food sector, which decompose immediately after application. The goal is to make the mostly chemical substances extremely light so that they can be metered precisely.

Foam generators for metastable foams: Initially, stable foams that only collapse by means of an activator such as heat or cold.

Foam generators for stable foams: Perfect for simplifying many things in life. This can include making baked goods and confectionery softer and creamier. However, it can also include soft latex mattresses and seals, which always return to their original shape after use thanks to foaming.

Economic and environmental benefits:

Modern foam generators ensure savings in raw materials, reduce staff costs and lower energy consumption during processing.
Fully automated production precisely to formula specifications.
Consistent quality and constant weight of products – in contrast to fuel-based production.
Foam generators guarantee the attractive appearance of the foamed products, e.g. pleasant consistency and feel.

AREAS OF APPLICATION:

Food: For example, in the aeration of marshmallow products, baked goods, milk products, cheese products, toffees, soft caramel, chocolate bar fillings, etc.

Non-food: For example, in the foaming of textile coatings, impregnations, mattresses and pillows, carpets, PVC coatings, artificial grass, paper industry, construction industry, technical textiles, synthetic leather, leather, etc.

Mixing

Mixing systems from Hansa Mixer mix all liquids as part of a continuous process, even with dry components. We have ...

Mixing

MIXING SYSTEMS FOR MIXING FOOD AND NON-FOOD PRODUCTS

Mixing systems from Hansa Mixer mix all liquids as part of a continuous process, even with dry components. We have developed special continuous mixers and dynamic mixers that finally replace the conventional process of the batchwise mixing of solids. This not only simplifies the production of pastes and compounds and reduces space requirements, but also makes the process far more cost-efficient.

Furthermore, the products can be foamed up during the continuous mixing process if required, without the need for an additional foam generator.

Economic and environmental benefits:

Continuous mixing systems guarantee no material surpluses or residual quantities.
Simpler cleaning of dynamic mixers and continuous mixers
Considerably reduced energy consumption
Maximum flexibility in the case of process and formula changes
Mixing systems for maximum formula precision and consistent product quality
No additional costs thanks to integrated foam mixer

AREAS OF APPLICATION:

The potential applications of our mixing systems, compounding systems and dosing systems are practically limitless in the food and non-food industry.

You can find some examples here.

Foaming

FOAM GENERATORS FOR FOAMING FOOD AND NON-FOOD PRODUCTS

Foam generators for mechanical foams: Artificially produced substances with a cell structure and lower density. Almost all liquids are suitable for foaming.

Foam generators for metastable foams: Initially, stable foams that only collapse by means of an activator such as heat or cold.

Economic and environmental benefits:

Modern foam generators ensure savings in raw materials, reduce staff costs and lower energy consumption during processing.
Fully automated production precisely to formula specifications.
Consistent quality and constant weight of products – in contrast to fuel-based production.
Foam generators guarantee the attractive appearance of the foamed products, e.g. pleasant consistency and feel.

AREAS OF APPLICATION:

Food: For example, in the aeration of marshmallow products, baked goods, milk products, cheese products, toffees, soft caramel, chocolate bar fillings, etc.

Mixing

MIXING SYSTEMS FOR MIXING FOOD AND NON-FOOD PRODUCTS

Furthermore, the products can be foamed up during the continuous mixing process if required, without the need for an additional foam generator.

Economic and environmental benefits:

Continuous mixing systems guarantee no material surpluses or residual quantities.
Simpler cleaning of dynamic mixers and continuous mixers
Considerably reduced energy consumption
Maximum flexibility in the case of process and formula changes
Mixing systems for maximum formula precision and consistent product quality
No additional costs thanks to integrated foam mixer